1. Check before running the Generator set
Fluid Levels: Verify engine oil, coolant, and diesel fuel levels before startup. Oil should be between dipstick markers, and coolant must cover 3/4 of the tank.
Battery & Electrical: Ensure battery voltage is stable (24V for standard systems) and cables are secure.
Ventilation: Confirm the area is well-ventilated to prevent carbon monoxide buildup.
2. Precautions for starting a Generator set
No-Load Start: Never start the generator with connected loads to avoid motor damage.
Startup Attempts: Limit each attempt to ≤10 seconds, with ≥2-minute intervals between tries.
Monitor Parameters: Track oil pressure (70–90°C), coolant temperature (70–95°C), and voltage/frequency stability during operation.
3. Precautions for the safe use of Generator set
Fire Prevention: Keep flammable materials away; install approved fire extinguishers nearby.
Exhaust Hazards: Avoid inhaling fumes; ensure exhaust pipes are unobstructed and outdoors.
Personal Protection: Wear gloves/glasses when handling fuel or hot components.
4. Maintenance & Shutdown
Regular Servicing: Replace oil/filters every 200–300 hours; clean air filters every 50–100 hours.
Cool Down: Let the generator run at no-load for 3–5 minutes before shutdown to stabilize temperatures.
Record Keeping: Log runtime, faults, and maintenance actions for future reference.
5. Environmental & Installation
Location: Install on a level, dry surface with ≥1.5× exhaust pipe diameter clearance.
Cold Weather: Use winter-grade diesel (-10°C to -35°C) and preheat fluids if needed.
Critical Reminder: Never open the radiator cap during operation due to high-pressure risks.
For extended use, prioritize manufacturer guidelines and local regulations.
